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Okuma Vac Drive Manual

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Okuma Maintenance Manuals Instruction Manual and User Guide for Okuma Maintenance. We have 42 Okuma Maintenance manuals for free PDF download. Read PDF Okuma Vac Spindle Drive Manualyou have astounding points. Okuma Vac Spindle Drive Manual - h2opalermo.it Okuma Vac Spindle Drive Manual This is likewise one of the factors by obtaining the soft documents of this okuma vac spindle drive manual by online. You might not require more era to spend to go to the books instigation as well as.

Okuma's Certified Exchange Parts program maintains the high-performance characteristics of your Okuma CNC machine with speedy and cost-effective OEM-Certified spare parts. Below is a list of the most commonly exchanged and repaired units.

Ready to begin the process? Don't see your unit here? Contact your local Okuma distributor today.

Electrical Exchange

Printed Circuit Boards (2200, 3000, 5000, 5020, 7000, U100, E100, P100 Controls)

  • 2200 and 3000 – Slot and IF boards
  • 5000 and 5020 – Main boards and cards, SVP, and ECP boards
  • 7000 – Main boards, SVP, TFP boards
  • U100 and E100 – FWMB, TFP, and FCP Boards
  • P100 – PCMB, SVDN, and CPCI boards

Spindle Drive Units (5020 and 7000 Controls) Minecraft 1.9 ipa download.

  • VAC1 D8A, D11A, D22A
  • VAC-2 D8A, D11A, D22A
  • VAC-3 D6, D11, D22
  • VAC-4 and VAC-5's

Axis Drive Units (5020 and 7000 Controls) BL-D 50A, 75A, 100A

  • BLII-D50A, 75A, 100A
  • BLII-D 50/50A, 50/75A, 75/75A
  • BL3-D and BL4-D's

Axis and Spindle Drives, Power Supplies (U100, E100, P100 Controls)

  • MIV & MIV-A Inverter Units
    • MIV0101A, MIV0404A
    • MIV0103, MIV0202, MIV0202, MIV0204
    • MIV22, MIV30, MIV45
  • MPS, and MPR Power Supply Units
    • MPS-20, 30, 45, 60
    • MPS-10B, 20B, 30B, 60B
    • MPR-5, 10
  • MIP Inverter/Power Supply Combo
    • MIP11 , MIP22

Axis/Spindle Drive Units, Power Supplies (P200, P200A, P300 Controls)

  • MDUA, MDUB, MDUC, MDUD, MDUE, MDUF, MDUH
  • MDU0404, MDU04
  • PSU20, PSU30, PSU45
  • PSDUA, PSDUB, PSDUC

Panel PC Units

  • P100
  • P200
    • PNC1, PNC2
  • P200A/P300
    • PNC3

Mechanical Exchange

Vertical Machining Centers

  • CAT, BT, & HSK Tooling types
  • All taper sizes with Big Plus option
  • Standard and High speeds
  • ATC Cam Boxes
  • Common Machine Types/ Sizes
    • MB-46V, MB-56V, MB-66V, M460, M560
    • MX-45V, MX-55V
    • MA-550V, MA-650V
    • MC-V4020/3016, ES-V4020/3016
    • Crown-V, Cadet Mate
    • MU 5000, MU8000, MU10000, MU6300
    • All Millac

Horizontal Machining Centers

  • CAT, BT, & HSK Tooling types
  • All taper sizes with Big Plus option
  • Standard, High speeds & High torque
  • Common Machine Types/ Sizes
    • MA-400H, MA-500H, MA-600H
    • MB-4000H, MB-5000H, MB-8000H
    • MA/X-40H, -50H, -60H
    • Millac Series

Okuma Vac Drive Manual Diagram

5-Axis Lathes

  • Milling Spindle (H1 Indexing Turret)
    • Capto, CAT, & HSK tooling types
    • 40 & 50 Taper
    • Standard and High speeds
  • Common Machine Types/ Sizes
    • Macturn 30/50
    • Macturn 250, 350, 550
    • Multus B300, B400, B750
    • VTM-65, 100, 200, 1200, 2000
    • Millac VH series

Grinder Spindles

Groover solution manual

  • Wheel Spindles
  • ID and OD Spindles
  • All Speeds and Tooling
  • Common Machine Types/Sizes
    • GA/GP-F (I&II)
    • GA/GP-T
    • GI Series

Double Column Attachment Heads

  • Straight, 90 Degree, and B/C types
  • Varying Lengths and Speed
  • Common Machine Types/ Sizes
    • MCM, MCM-B
    • MCR-A, B, BII, BIII
    • MCV-A, MCV-AII

ATC Cambox

  • 40 & 50 Tapers
  • Standard , Multi-magazine, Matrix
  • Common Machine Types/ Sizes
    • MA/MX 40, 50, 60
    • MX45, 55 MCV3016, MCV4020
    • MA560/650
    • MA400
    • MB46/56, M460, M560
    • MA500/600/800
    • MB4000/5000

B axis

  • .001° & NC
  • Common Machine Types/ Sizes
    • Multus B750
    • Multus U3000, U4000
    • MB5000, MB8000
    • Macturn 250

Motors & Stators

  • Integral & belt drive
  • Common Machine Types
    • MX-45V, MX-55V
    • MX45, 55 MCV3016, MCV4020
    • MA/MX 40, 50, 60
    • MA500/600/800
    • Macturn 250/350
    • Millac Series
    • Lathe: LAW, LB300,LAWV24,L370

Ready to begin the process? Don't see your unit here? Contact your local Okuma distributor today.

Our Team Expertly Repairs Okuma VAC-5 Spindle Units

Here at Precision Zone, one of our specialties is the repair services of Okuma spindle drive units. One series that we often work on is the VAC-5 series.

VAC-5 spindle units are offered in sizes ranging from 6kW to 30kW and can act as a direct replacement for some of the earlier versions of this series. A full list of the compatibility between the VAC-5 and the previous series can be found here. These drive units are ran with the standard optical interface option but can also be offered with an optional analog interface card.

Depending on the system that the VAC-5 unit is being installed in, there can be different configurations to allow proper functionality and get the most out of this spindle drive. These connections will vary, based on the original system, and can replace VAC-1, VAC-2, VAC-3, and even some externally sold systems. Two seven-segment LED displays allow for normal and error status modes to be easily accessible. With these displays in place, quick access to alarm code readings speeds up the troubleshooting process and allows for minimal downtime when issues do arise.

When assessing the functionality of a drive like this Okuma VAC-5 spindle drive, our repair team conducts a four-step evaluation:

Okuma
    1. Visual Overview
    2. Static Test
    3. Checks Under Power
    4. Alarm Code Verification

This overview is Precision Zone's basic troubleshooting process. Once our repair team starts on the job, we use specialized and customized testing fixtures, Huntron trackers, signal generators, oscilloscopes, milli and megaohm meters, as well as any other necessary tools we have available to assure quality repair work. Most importantly, every repair is fully tested in our custom-built simulators under load with a motor to replicate real-life working environment.

Precision Zone goes as far as using heating chambers and overnight dynamic testing, when applicable, to guarantee performance of the repaired product when it arrives back with the customer.

Manual

Repair Process for Okuma VAC-5 Spindle Drives

Visual Overview Check

When conducting a visual check, the technician inspects the drive for any mechanical damage to the drive itself and any printed circuit boards (PCB). The technician then proceeds to verify connections are tight and correct inside the drive and there are no loose screws, wires or debris. Additionally, the unit is checked for any burn marks on the components, PCBs or chassis. During the visual inspection, excessive dirt on cooling components is noted as well as the functionality of the heat sink.

Basic Static Check

Input Module Testing

Okuma Vac Drive Manual Craftsman

Input module checking on these units is not recommended on-site due to the configuration of the circuit. Between the input terminals and input modules there are capacitors which can create flawed readings while checking input module from the input terminals, so in order to accurately assess the integrity of these components a full disassembly of the drive is required

Ouput Module Testing

The output modules are a bit more cooperative when it comes to static checking. These modules are able to be checked with a standard multimeter with diode checking capabilities. Meter lead and example values can be viewed below and these readings will vary slightly with drive capacity, but each reading should be within 10% of one another. Our technicians are also equipped with huntron devices further verify their integrity.

0.32V-0.62VS'+' Bus Cap Screw0.32V-0.62VT'+' Bus Cap Screw0.32V-0.62V'-' Bus Cap ScrewR0.32V-0.62V'-' Bus Cap ScrewS0.32V-0.62V'-' Bus Cap ScrewT0.32V-0.62V

Okuma VAC-5 Common Alarms and Warnings

  • Check for ground faults
  • AL.30
    Excessive Speed DeviationActual motor speed does not coincide with the speed the spindle unit is expecting to see
    • Verify cutting load is not excessive
    • Verify proper wiring (insulation and ground faults)
    • Veify resolver integrity
    • Swap drive or motor out with a known working unit, if applicable
    AL.08
    Communication ErrorControl signals through optical fiber cable are unable to communicate properly
    • Verify connector is properly inserted to connection plug
    • Check integrity of the optical fiber cable
    • Check NC unit board and control PCB on spindle

    You can find the full list of alarm troubleshooting in the manual, here

    Okuma

    For more information on these alarms as well as any other failures, please give us a call at 800-551-4420 or email us today!

    Precision Zone Repair Benefits for Okuma Spindle Drives

    Okuma Parts Manual

      1. FREE evaluation by expert technician includes:
    • Visual Inspection
    • Static Check
    • Power Tests
      2. FREE job estimate

    Okuma Cnc Manual

      3. 12 month warranty on our parts and labor
      4. Flat Price
    Okuma Vac Drive Manual

    • Wheel Spindles
    • ID and OD Spindles
    • All Speeds and Tooling
    • Common Machine Types/Sizes
      • GA/GP-F (I&II)
      • GA/GP-T
      • GI Series

    Double Column Attachment Heads

    • Straight, 90 Degree, and B/C types
    • Varying Lengths and Speed
    • Common Machine Types/ Sizes
      • MCM, MCM-B
      • MCR-A, B, BII, BIII
      • MCV-A, MCV-AII

    ATC Cambox

    • 40 & 50 Tapers
    • Standard , Multi-magazine, Matrix
    • Common Machine Types/ Sizes
      • MA/MX 40, 50, 60
      • MX45, 55 MCV3016, MCV4020
      • MA560/650
      • MA400
      • MB46/56, M460, M560
      • MA500/600/800
      • MB4000/5000

    B axis

    • .001° & NC
    • Common Machine Types/ Sizes
      • Multus B750
      • Multus U3000, U4000
      • MB5000, MB8000
      • Macturn 250

    Motors & Stators

    • Integral & belt drive
    • Common Machine Types
      • MX-45V, MX-55V
      • MX45, 55 MCV3016, MCV4020
      • MA/MX 40, 50, 60
      • MA500/600/800
      • Macturn 250/350
      • Millac Series
      • Lathe: LAW, LB300,LAWV24,L370

    Ready to begin the process? Don't see your unit here? Contact your local Okuma distributor today.

    Our Team Expertly Repairs Okuma VAC-5 Spindle Units

    Here at Precision Zone, one of our specialties is the repair services of Okuma spindle drive units. One series that we often work on is the VAC-5 series.

    VAC-5 spindle units are offered in sizes ranging from 6kW to 30kW and can act as a direct replacement for some of the earlier versions of this series. A full list of the compatibility between the VAC-5 and the previous series can be found here. These drive units are ran with the standard optical interface option but can also be offered with an optional analog interface card.

    Depending on the system that the VAC-5 unit is being installed in, there can be different configurations to allow proper functionality and get the most out of this spindle drive. These connections will vary, based on the original system, and can replace VAC-1, VAC-2, VAC-3, and even some externally sold systems. Two seven-segment LED displays allow for normal and error status modes to be easily accessible. With these displays in place, quick access to alarm code readings speeds up the troubleshooting process and allows for minimal downtime when issues do arise.

    When assessing the functionality of a drive like this Okuma VAC-5 spindle drive, our repair team conducts a four-step evaluation:

      1. Visual Overview
      2. Static Test
      3. Checks Under Power
      4. Alarm Code Verification

    This overview is Precision Zone's basic troubleshooting process. Once our repair team starts on the job, we use specialized and customized testing fixtures, Huntron trackers, signal generators, oscilloscopes, milli and megaohm meters, as well as any other necessary tools we have available to assure quality repair work. Most importantly, every repair is fully tested in our custom-built simulators under load with a motor to replicate real-life working environment.

    Precision Zone goes as far as using heating chambers and overnight dynamic testing, when applicable, to guarantee performance of the repaired product when it arrives back with the customer.

    Repair Process for Okuma VAC-5 Spindle Drives

    Visual Overview Check

    When conducting a visual check, the technician inspects the drive for any mechanical damage to the drive itself and any printed circuit boards (PCB). The technician then proceeds to verify connections are tight and correct inside the drive and there are no loose screws, wires or debris. Additionally, the unit is checked for any burn marks on the components, PCBs or chassis. During the visual inspection, excessive dirt on cooling components is noted as well as the functionality of the heat sink.

    Basic Static Check

    Input Module Testing

    Okuma Vac Drive Manual Craftsman

    Input module checking on these units is not recommended on-site due to the configuration of the circuit. Between the input terminals and input modules there are capacitors which can create flawed readings while checking input module from the input terminals, so in order to accurately assess the integrity of these components a full disassembly of the drive is required

    Ouput Module Testing

    The output modules are a bit more cooperative when it comes to static checking. These modules are able to be checked with a standard multimeter with diode checking capabilities. Meter lead and example values can be viewed below and these readings will vary slightly with drive capacity, but each reading should be within 10% of one another. Our technicians are also equipped with huntron devices further verify their integrity.

    0.32V-0.62VS'+' Bus Cap Screw0.32V-0.62VT'+' Bus Cap Screw0.32V-0.62V'-' Bus Cap ScrewR0.32V-0.62V'-' Bus Cap ScrewS0.32V-0.62V'-' Bus Cap ScrewT0.32V-0.62V

    Okuma VAC-5 Common Alarms and Warnings

  • Check for ground faults
  • AL.30
    Excessive Speed DeviationActual motor speed does not coincide with the speed the spindle unit is expecting to see
    • Verify cutting load is not excessive
    • Verify proper wiring (insulation and ground faults)
    • Veify resolver integrity
    • Swap drive or motor out with a known working unit, if applicable
    AL.08
    Communication ErrorControl signals through optical fiber cable are unable to communicate properly
    • Verify connector is properly inserted to connection plug
    • Check integrity of the optical fiber cable
    • Check NC unit board and control PCB on spindle

    You can find the full list of alarm troubleshooting in the manual, here

    For more information on these alarms as well as any other failures, please give us a call at 800-551-4420 or email us today!

    Precision Zone Repair Benefits for Okuma Spindle Drives

    Okuma Parts Manual

      1. FREE evaluation by expert technician includes:
    • Visual Inspection
    • Static Check
    • Power Tests
      2. FREE job estimate

    Okuma Cnc Manual

      3. 12 month warranty on our parts and labor
      4. Flat Price
      5. Exchange Option
      6. Rush Service

    VAC5-D22-AIF is an
    Drives-AC Spindle manufactured by Okuma
    Discovered issues: Bad Gate Section/Board, Bad Output Transistors/SCRs, Excessive Dirt/Debris
    Drive Type: VAC5 AC Spindle Drive
    Rated Capacity: 22kW
    Interface: Analog interface unit type





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